Well Sunday dawned fine so a good day to get some more done. First was to investigate the passenger outer door handle problem,it just stopped working .............. one moment it was fine then it didn't open the door
, so opened the door from the inside then lowered the window ...................... ahhh forgot that it does not go up and down very smoothly so have a look with door card off and oiled up the pivot points, greased the runner tracks for the scissor mech and tried it now it goes down smoothly but going up it sticks at a certain point even to tripping the overload and stopping entirely
Turns out it was the rubber track at the front of the window a good spraying with silicone spray has it sorted and now going up smoothly as well as down.
Now with window working it was lowered and outer handle removed.............................. the problem was soon evident the pivot screw had come undone allowing the pivot bar to slip out of place. Clipping the sring back in place and tightening the screw sorted it out.. Then on checking the latch itself it was found that is wa snow not releasing
so after much fiddling the latch mech was removed to inspect. Lot's of fluff and road grime noticed to a good clean and then lube of the mechanism and then the struggle to put it all back in place and tighten up. Door no opens from inside and out..
Whilst the door card was off time to check out the speakers and why are they not working.... Ahhh corroded connections so a good clean up spray with maintenance spray and they are once again working. Now just have to find the balance control on the head unit and there does not seem to be much left and nearly all right at the moment.
Door card replaced and onto the copper brake line fitting. This si where it all went down hill .................................................... FAST
A good 1/3 of all the plastic clips touched broke. The belly pan had several badly rusted bolts one even the Irwin socket struggled to get purchase on. Finally got it off and the front to rear line unclipped. There was no way I could get the line out in one piece so had to resort to cutting it. After shaping the new copper line it was a nightmare to get it slotted down in place past the hydragas pipe but ti was eventually achieved after much cursing and twisting about. Then it was found that the copper is smaller diameter than the original so does not fit into the clips snugly. So will have to wrap some insulation tape around the pipe where it goes into teh clips to hold it snugly.
The O/S/R brake line is partly fitted but some of the clips that hold it up broke so as you cannot see them under the body work some method of securing the pie safely has to be thought up. Might have to drill a couple of holes to take bolts to hold "P" clips. Not happy about that but needs must.
It's obvious that whoever thought up the brake line routing was total pillock who never gave a seconds thought to service and replacement. The N/S/R line is impossible to see let alone reach without destroying the resonator box or removing the rear sub frame ............................................................... what utter stupidity.
So in the damp and fog this is my job for today. Cut out the resonator box to get at the brake line.