In the never ending search for squeaks, rattles etc. I decided that it would be a good idea to have the spare wheel fixed down rather than flopping about in the front wheel well.
Why is it Floppy, you may ask?
Well, the problem is that my car came with a space-saver spare wheel and if you swap to a full size spare wheel, the retaining bolt is about 10mm too short to engage.
Now the obvious answer is to buy retaining bolt for a Trophy spare wheel. Until you realise they are no longer available and people on ebay want silly money for one. The cheapest is a tenner, but you have no way of knowing if the one you buy will be the right one. The shorter one has a total 95mm long thread that protrudes past the plastic by 85mm. You need 105mm thread that protrudes 95mm past the plastic.
So with the aid of an M8 stud connector (about 60p from Wickes.) I set about gaining the extra 10mm required. Ooh err!
Using my trusty angle grinder I cut the threaded bolt into two.
Now I trialled the engineering
bodge brilliance by screwing the two parts into opposite ends of the stud connector and trying the complete article in situ.
WORKED!
Now obviously, this
lash up solution is likely to come unscrewed unless both parts of the bolt are somehow fixed into the connector. I considered epoxy but seeing as I didn't have any I decided to drill and tap the connector at each end. Also Drilling partly into the threaded bolt inside.
I tapped an m4 thread and using m4 bolts, I secured the connector to the threaded M8 bolt.
Once I had the M4 bolts tight as f... could be, I ground the protruding heads off.
Voila!
And it works! I no longer have that particular awful rubber squeaking as the spare tyre moved about in the well!